Advance Course


PLC Based automation training with Advanced programming & Visualization with HMI

Duration 48Hrs
Theory: 24Hrs
Practical : 24 Hrs.

1.     INTRODUCTION TO INDUSTRIAL AUTOMATION
1.1    Definition of Automation.
1.2    Sensors & Actuators.
1.3    Introduction to hardwired logic.
2.     INTRODUCTION TO (Programmable Logic Controller) PLC BASED AUTOMATION.
2.1    Introduction to PLC.
2.2    Different Type of PLCs.
2.3    Structure of PLC.
2.3.1       Modular structure of PLC.
2.3.2       Digital input Module.
2.3.3       Digital Output Module.
2.3.4       Memory concept.
2.3.5       Introduction to Siemens PLCs.
2.4    SCAN cycle of PLC.
2.5    Different Languages of PLC programming.
2.5.1       Ladder (LAD)
2.5.2       Functional Block Diagram (FBD)
2.5.3       Statement List (STL)
2.6    Type of programming
2.6.1       Linear Programming.
2.6.2       Structured Programming.
2.6.3       Program Blocks OB, FC,DB & FB
3.     Instructions of PLC program in LADDER & their difference from Hardwired logic symbols.
4.     Communication with PLC
4.1    Different protocols
4.2    Communication setup
5.     Example of different application programming.
5.1    Direct On Line (DOL) Starter
5.2    Reversing contactor Starter
5.3    Way of logic development.
6.     Introduction to Timers
6.1    Different type of timers in the PLC
6.2    Addressing & timing format of timers.
6.3    Application of Timers Through Programming Exercises

7.     Introduction to Counters
7.1    Different type of counters
7.2    Addressing & timing format of the Counters
7.3    Application of Counters Through Programming Exercises
8.     Data types in PLC systems.
8.1    Data types in PLC system.
8.2    Structure of PLC microprocessor structure.
8.3    Way of execution of the various instructions.
8.4    Application through Programming Exercise.
8.5    Introduction to Variable table
8.6    Use of Variable table in commissioning & troubleshooting.
9.     Data Block(DB)
9.1    Types of DB
9.2    Declaration & Data view
9.3    Application of DB through programming Exercise
10.  Function Block ( FB)
10.1 Function block structure
10.2 Single instance programming
10.3 Multiple Instance programming
10.4 Application through programming Exercise
11.  Analog Value processing
11.1 Type of linear Instrumentation sensors
11.2 Type of instrumentation signals.
11.3 Type of transducers like RTD & Thermocouples.
11.4 Scaling & unscaling of linear signal.
11.5 Application through programming Exercise
11.6 PID concepts & implementation with PLCs
12.  Troubleshooting
12.1 Type of Faults in the PLC systems
12.2 System faults & tools to troubleshoot them
12.3 Functional Faults
12.4 Cross reference
12.5 Tracing of Functional Fault.
13.  Introduction to HMI, configuration & programming
13    Test.

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